Exhaust Gas Recirculation Tubes

Automotive Application

Flexible Metal has extensive experience designing and manufacturing Exhaust Gas Recovery (EGR) assemblies for automotive gasoline and diesel engines. Our capabilities include bellows forming, machining, tube bending, tube forming and sizing, and major joining processes including laser, MIG and TIG welding, and furnace brazing.

EGR assemblies incorporating castings involve specialized welding processes. Flexible Metal selects the best alloy for the application and develops the welding process to fit the custom design.

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EGR Tube Flange Assembly
MIG Welded
EGR bellows with elbows laser welded.
EGR Bellow with Elbows
Laser Welded
EGR tube MIG welded
EGR Double Bend Tube
MIG Welded
EGR bellow brazed tube
EGR Bellow & Tube

On & Off-Highway Applications

Our development and manufacturing expertise includes EGR assemblies for on & off-highway and heavy-duty applications. Flexible Metal capabilities and manufacturing processes range from the dedicated cells for forming heat shield shells on hydraulic presses and MIG welding of stainless steel bellows sub-assemblies to Silicon Moly castings (SiMo).

EGR tube assembly MIG welded
EGR Bellow / SS Casting
16L Engine
EGR Elbow
& Venturi Pipe
EGR Bellow / SiMo Casting
Heat Shielded Insulated
11L Engine
EGR Bellow / SiMo Casting
Heat Shielded Insulated
13L Engine

EGR Bypass Line Applications

EGR long bypass line designs incorporate cast flanges with bent tubing and flexible metal bellows - customized engineering for long lasting performance, as well as ease of assembly during installation on the engine.

EGR Tube Bellow Assembly
Corner Bellow
MIG Welded & Brazed
EGR Tube Bellow Assembly
Support Bracket with Mesh Ring
TIG Welded

Get Started with flexible metal

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If you need immediate assistance, please feel free to reach out to the expert in your region.

North America
Email: Rich Graham
Phone: + 734-516-3017

Email: Jesper Olsson
Phone: + 46 733 345999

Email: Carlo Bocchiardo
Phone: +39 351 922 1026

Email: Thomas Lee
Phone: +86 138 02930367

UK, Germany, & Netherlands
Email: Jeroen Lens
Phone: +31 626 703 677

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